Polyurethane Screen Mesh

What is Polyurethane Screen Mesh?

Polyurethane screen mesh is one of the advanced and modern types of screen mesh that has gained a special place in various industries due to its unique features. Polyurethane, as a polymeric material, with a combination of flexibility, high resistance to abrasion and impact, and chemical resistance, has become a popular choice in industrial environments. These types of screens have widespread applications in industries such as mining, construction, and materials processing due to their long lifespan and high efficiency. Polyurethane screens can not only provide better performance than metal screens but also help reduce maintenance and repair costs.

Technical Specifications of Polyurethane Screens

Due to their specific manufacturing materials, polyurethane screens possess unique technical specifications that make them suitable for use in harsh industrial conditions. Some of the most important technical specifications of these screens are:

• Abrasion Resistance: Polyurethane is one of the most resistant materials to abrasion, making it ideal for applications like screening heavy and abrasive materials.
• Flexibility: Unlike metal meshes that may deform under pressure and impact, polyurethane screens have high flexibility and can absorb shocks.
• Corrosion Resistance: These screens are resistant to chemicals and corrosion, which makes them perform well in moist and chemical environments.
• Lightweight: Polyurethane screens are significantly lighter than metal screens, making them easier to install and move.

Types of Polyurethane Screens

Polyurethane screens are manufactured in various types, each suitable for specific applications. These types include:

1. Fine Mesh Polyurethane Screen: Designed for separating small and fine particles, this type is used in industries like pharmaceuticals, chemicals, and food processing.
2. Medium Mesh Polyurethane Screen: Suitable for more general applications and separating medium-sized particles, commonly used in mining and construction industries.
3. Coarse Mesh Polyurethane Screen: Designed for separating larger particles, these are used in heavy processes like rock and mineral separation.
4. Reinforced Structure Polyurethane Screen: These screens have a reinforced structure that enhances their durability and resistance to extreme pressures.

Features of Polyurethane Screens

Due to their unique features, polyurethane screens offer many advantages over traditional screen meshes. Some of these features include:

• Anti-Clogging Property: Due to their smooth surface and non-stick nature, polyurethane prevents materials from clogging in the mesh. This feature is especially important in moist and sticky environments.
• Long Lifespan: Due to their high resistance to abrasion and corrosion, polyurethane meshes have a longer lifespan compared to metal meshes, reducing the need for frequent replacements.
• Noise Reduction: One of the advantages of polyurethane is noise reduction during screening processes. This material can absorb impacts and vibrations, reducing noise and creating a quieter work environment.
• Ease of Installation and Maintenance: The lightweight nature of polyurethane makes installation and transportation easier. It also requires less maintenance and easier upkeep, adding to its positive attributes.

Comparison between Polyurethane and Metal Screen Mesh

The following table presents a comparison between polyurethane screens and metal screen mesh:

Screen Mesh Sizing

Screen mesh sizing refers to the number of holes per square inch of mesh and is a key factor in determining the efficiency and application of the tool. Finer meshes are used for small particles, while coarser meshes are for larger particles. Selecting the right mesh size depends on the type of material to be screened and the required accuracy of the process.

Polyurethane screens are typically produced in various mesh sizes to meet diverse industry needs. For example, mesh 100 is used for very fine particles separation, while mesh 10 is for larger particle separation. The flexibility of polyurethane allows screens to be made in different mesh sizes to meet specific industry requirements without compromising efficiency.

Polyurethane screen mesh, due to its unique features, such as high resistance to abrasion and corrosion, anti-clogging properties, and longer lifespan, is an ideal option for many industries. With its numerous advantages, choosing polyurethane screens can help improve efficiency and reduce operating costs. Additionally, the flexibility and variety of mesh sizes make these screens a vital tool in screening processes. By considering the specific needs of each industry, a correct and precise choice of polyurethane screen mesh can lead to better production quality and higher productivity.

Price of Polyurethane Screen Mesh

Due to its unique characteristics, including high resistance to abrasion, corrosion, and flexibility, polyurethane screen mesh is one of the best options for use in mineral and materials processing industries. This type of mesh is widely used in industries such as mining, crushing, and mineral processing for grading and separating solid and liquid materials.

The price of polyurethane screen mesh depends on various factors, including hole size, mesh thickness, type of raw materials, and its resistance to environmental conditions. Due to the differences in quality and technical features, it is recommended to contact Avangard sales experts for the final price and most suitable option. Some polyurethane screen mesh products are also offered with customization capabilities based on customer needs.