Purchasing Hydrocone Crusher Parts

Avant-garde Company, with over 20 years of experience in the purchase, sale, production, design, and casting of all Hydrocone crusher parts and Superior crusher parts in various alloys, offers the best quality and reasonable prices, ready to provide services to esteemed customers. To buy Hydrocone crusher parts and high-quality Hydrocones with guaranteed authenticity, please contact our technical and sales team at Avant-garde.

Price of Hydrocone Crusher Parts

The Hydrocone crusher device is a type of modern crusher. Due to the particular features of this device, it is considered one of the most widely used types of crushers today. The following includes the price list of Hydrocone crushers along with a Hydrocone catalog and tutorial video and methods for purchasing various Hydrocone crushers for your information. Dear visitor, to receive the price list of Hydrocone crusher parts and technical specifications of Hydrocone crushers, you can contact the sales unit and promptly receive the prices of Hydrocone crusher parts.

Price List of Hydrocone Crusher Parts

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Components of Hydrocone Crusher Parts

The Hydrocone crusher is a type of cone crusher composed of the mantle and concave and other important components that will be mentioned below, used for crushing minerals and stones.

1. Hydrocone Mantle

The Hydrocone Mantle is a crucial part of the Hydrocone crusher, responsible for crushing stones. This piece is placed on the main shaft and inside the Hydrocone concave, rotating around its axis. The Hydrocone Mantle is made of manganese steel or manganese-molybdenum steel, and is held in place at the top by a tightening nut. Due to its exposure to severe abrasion, it requires periodic replacement, which should be done regularly based on the input rock material and monthly production. Mantle 2 and Mantle 4 are among the most commonly used types.

2. Hydrocone Concave

The Hydrocone Concave, unlike the mantle which has an eccentrically rotating motion, functions as a fixed component. This part is located within the bottomshel and topshel of the Hydrocone and is made of manganese steel and manganese-molybdenum steel. The Hydrocone Concave plays a fundamental role in the crushing operations within the Hydrocone and is responsible for crushing stones. Due to its exposure to intense abrasion, to optimize production and protect the internal parts of the machine, it should be periodically replaced based on the rock input material and monthly production volume. Concave 2 and Concave 4 are among the most frequently used.

3. Bottomshel and Topshel of Hydrocone

The bottomshel and topshel are two main chambers of the Hydrocone crusher, made from carbon steel. The topshel is mounted above the bottomshel, and rocks enter the concave from the top, which is located inside the topshel.

4. Hydrocone Head Center

The head center is a conical piece made of carbon steel, tasked with holding the Hydrocone Mantle on the shaft.

5. Main Shaft of Hydrocone

The main shaft of the Hydrocone plays a vital role; it is rotated with the help of the eccentric bushing. The shaft rod is made from MO40 steel, which synchronizes with the rotation of the Hydrocone Mantle, and the rotational motion of the eccentric main shaft causes the angle between the mantle and concave to change. Additionally, this shaft is also responsible for controlling the Hydrocone jack.

6. Hydrocone Bushes

In the Hydrocone, different types of bushes are used, each with specific functions. For example, the spider bush is placed above the topshel, tasked with securing the shaft, while the eccentric bush causes the rotational movement of the main shaft. These bushes include corrugated bush, steel bush, eccentric bush, bronze bush, steel bush, piston bush, and cast iron bush.

7. Pinion and Crown Gear of Hydrocone

The pinion is a shaft connected to the pinion shaft and has helical gear teeth at its head. These gears transfer the rotational movement from the pinion end to the crown gear. The crown and pinion gears of the Hydrocone reduce the shaft speed from 480 to 8 rounds per minute, and also increase torque, serving the primary transfer of force to the crusher motor.

8. Thrust Bearings of Hydrocone

Thrust bearings - lens, steel, and bronze types - are used to enhance cooling, improve lubrication, and increase efficiency in lubrication operations. The above components are among the most important consumable parts of the Hydrocone crusher, and the procurement, purchase, sale, production, design, and casting of these components are among the services offered by the Avant-garde Holding.

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Components of Hydrocone Device

Types of Hydrocone Crusher Parts

The Hydrocone crusher device consists of various replaceable parts, some of which due to direct contact with input minerals wear out more quickly and need replacement. The mantle and concave are among the most crucial of these parts. Hydrocone crusher spare parts are produced in two materials: manganese steel and molybdenum-manganese steel. Avangard Holding, with over two decades of experience and high academic qualifications from reputable domestic and foreign universities, has the expertise to produce the best types of Hydrocone crusher components.

How Hydrocone Crusher Parts Work

The basic operation of the Hydrocone cone crusher is such that materials are crushed after entering the top of the crushing chamber by rotational and eccentric motion (off-axis and uneven) between the concave and mantle. The crushed materials exit from the bottom of the crusher and proceed to the next stage of processing or separation. The device's features such as low wear, high production and efficiency, and easy maintenance make it popular among mine owners. This crusher is sensitive to moisture and its performance diminishes, making it unsuitable for use with wet rocks. Timely replacement of the consumable parts increases the time required for Hydrocone crusher repair.

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Types of Hydrocone Crushers

The Hydrocone is conically designed and in the initial and secondary stages of extraction, converts mined rocks into nugget forms for subsequent use. These devices are produced in various sizes including 2-36, 4-36, 5-36, 5.5-36, 6.5-36, and 8-36. These sizes are referred to as fine crusher, medium crusher, and coarse crusher respectively. It should also be mentioned that in some mines, 45-inch Hydrocone devices are also used.