Avangard: The Largest and Leading Steel and Cast Iron Foundry in Iran

Within the landscape of Iran’s heavy industries, Avangard Industrial Trading Holding is recognized for its unparalleled scale, state-of-the-art infrastructure, and highly skilled workforce. With more than 170,000 square meters of operational facilities and over 1,200 qualified experts, Avangard has established a comprehensive production chain that covers design and engineering, melting, (Casting), heat treatment, machining, and quality assurance.

Beyond its extensive production in steel, cast iron, and decorative metal products, Avangard relies on advanced research and development, simulation technologies, and reverse engineering to deliver solutions for large-scale domestic and international projects. By turning global standards and engineering excellence into practical achievements, Avangard has positioned itself as the foremost foundry in Iran.

Exceptional Human Capital and Data-Driven R&D

One of Avangard’s fundamental distinctions lies in its unique combination of knowledge and hands-on experience within its engineering teams. The presence of graduates from Iran’s top universities, such as University of Tehran and Sharif University of Technology, alongside PhD specialists in metallurgy from the University of Toronto, Canada, has elevated the quality of engineering and operational decisions across all stages of production.

The Research and Development (R&D) Center, supported by scientific expertise and consultation from distinguished faculty members of the University of Toronto, serves as a hub of creativity and technological advancement. From advanced casting process simulation software to rigorous quality control testing and comprehensive reverse engineering procedures, every tool and method is dedicated to designing and optimizing products based on the real needs of each project.

This synergy ensures that projects are executed with superior quality, precise scheduling, and minimal risk.

Capabilities, Equipment, and Production Infrastructure

At Avangard, production capacity and equipment diversity are organized in a way that accommodates both large-scale, heavy orders and precise, high-sensitivity components. With a monthly casting capacity of 1,500 tons, and the ability to produce castings ranging from 300 grams up to 20 tons, Avangard is able to meet a wide spectrum of industrial requirements.

In the melting section, a range of induction furnaces with varying capacities are operational:

• 3 furnaces of 10 tons each
• 1 furnace of 8 tons
• 1 furnace of 5 tons
• 1 furnace of 3 tons
• 2 furnaces of 2 tons
• 2 furnaces of 1 ton
• 1 furnace of 500 kg

The heat treatment facilities, equipped with furnaces of different dimensions, enable the application of precise thermal cycles tailored to the standard requirements of each alloy and component:

• Furnace with dimensions 4 × 2.5 × 2 m
• Furnace with dimensions 6 × 3 × 2 m
• Two furnaces with dimensions 4 × 3 × 2 m

In the machining unit, a full set of equipment—including manual and CNC lathes, gantry milling machines, CNC milling centers, vertical turning lathes (carousel), boring machines, and grinders—ensures that cast and heat-treated components are delivered installation-ready with exact tolerances.

The Quality Assurance department, equipped with advanced tools such as a metallographic microscope, hardness testers, spectrometer (quantometer), and other testing instruments, monitors quality from raw materials to the final delivery.

Avangard: The Largest Steel and Cast Iron Foundry in Iran

With decades of experience and advanced infrastructure, Avangard is recognized as the largest steel and cast iron foundry in Iran. Equipped with state-of-the-art production lines, the company has the capability to manufacture a wide range of steel and cast iron alloys in various sizes and weights.

Through the use of modern induction furnaces, precise quality control systems, and a highly skilled engineering team, Avangard’s products consistently achieve the highest standards in durability, dimensional accuracy, and metallurgical quality.

With its high production capacity and ability to respond quickly to large-scale orders, Avangard plays a key role in supplying the needs of the mining, construction, and oil & gas industries. Thanks to its diverse product range and outstanding quality, Avangard has established itself as the leading reference in foundry and casting within the country.

Avangard’s Alloy Portfolio and Product Range

Avangard has extensive capabilities in producing cast iron and steel components across a wide spectrum of grades and standards.

In the cast iron category, production includes:

• White cast iron
• Gray cast iron
• Ductile iron
• Wear-resistant cast irons

Within the steel family, the portfolio covers:

• Low-carbon steels
• Stainless steels
• Heat-resistant steels
• High-chromium steels

This diversity enables the precise selection of materials tailored to the operating conditions of each component—ranging from severe wear environments to high-temperature and corrosive applications.

Avangard’s Specialized Expertise in Advanced Alloys

1. Wear-Resistant and Heavy-Duty Alloys: Casting of manganese steels (Hadfield) with varying manganese and molybdenum contents, Ni-Hard cast iron, and high-chromium cast iron for components such as hammers, anvils, and liners used in crushers for iron ore, copper, gold, sand, and cement industries. Avangard has extensive specialized expertise in this category.
2. Carbon and Low-Alloy Steels: Production of alloys such as GS… grades, WCB, 42CrMo4 (Mo40), Gs–Ck45, and surface-hardenable steels like 1.7131, in compliance with ASTM A216 and ASTM A217 Applications include oil & gas (valves and flanges)( Oil & Gas Industries), machinery manufacturing, and railway industries.
3. Stainless Steels: Production of 304, 316, 316L, Ni-Resist cast irons, and special alloys such as Duplex steels and the 400-series stainless steels. Avangard has a proven track record in manufacturing pump casings and impellers for water, oil & gas, and acidic/saline environments. Frequent use of alloys containing Ti, Nb, N, V, and W is carried out in accordance with ASTM A351 and ASTM A352
4. Heat-Resistant / High-Temperature Steels: Casting of alloys such as 4841, 1.4848, 1.4837, 1.4823, designed for thermal service applications in cement, oil & gas, and petrochemical industries.
5. Gray and Ductile Irons: Production according to internationally recognized standards such as DIN, ASTM, and BS.
6. Steel Molds for the Automotive Industry: Grades such as ICD1–ICD5–HMD1–SPKNL (1.2379)–SPK (1.2080).
7. Plain Carbon and Alloy Steels: A broad portfolio ranging from 2312, GS52, GS45, ST52, Mo40, VCN, 20Mn5, St37, Ck45, 1.2311 (P20), 1.2331, 1.2357, 1.2738 up to hot-work steels.
8. Cast Iron Molds: Including GM246, GGG60 (FCD600), GG30 (FC300).

 

Industries Served by Avangard Foundry

Avangard’s customer base and target industries cover a wide range of applications:

• Mining Industry: Production of wear-resistant components for crushers and grinding mills.
• Cement Industry: Heat- and wear-resistant parts for kilns and mills.
• Oil & Gas Industry: Manufacturing of industrial valves (Gate Valve, Globe Valve, Check Valve, Ball Valve, etc.) and flanges in various materials for fluid transmission lines and process equipment.
• Iron & Steel Industry: Heavy-duty castings for furnaces and hot/cold rolling machinery.
• Water & Wastewater: Durable components for pumps, valves, and municipal systems.
• Agriculture: Specialized castings for agricultural and irrigation equipment.
• Automotive Industry: Production of suspension parts, gearbox housings, and differentials.
• General and Custom Applications: Manufacturing of parts strictly according to customer drawings and requested standards.

Specialized Service Package for the Oil & Gas Industry

Avangard is fully prepared to design, modeling, cast, and manufacture components for the oil and gas sector, including industrial valves and flanges, in compliance with the standards requested by contractors.

The range of materials available for production in this field includes:

• Plain carbon and alloy steels such as WCB, WCC, LCB, LCC, WC6, WC9, and more.
• Stainless steels including 304, 316, 316L, Duplex, and the 400-series stainless steels, for items such as grate bars, impellers, covers, and propellers.
• High-temperature resistant steels for demanding service conditions.
• Cr–Ni steels according to grades CF3M, CF8M, CF3, CF8C, CF8.

Casting of Flanges in Various Standards and Pressure Classes

Avangard covers the casting of flanges in full compliance with international standards, including ASME B16.5, ASME B16.48, ASME B16.47, ASME B16.36, DIN–EN 1092-1, and API (6A–6B–6BX).

A wide variety of flange types are available:
Threaded, Weld Neck, Socket Weld, Blind, Slip-On, Ring Type Joint (RTJ), Lap-Joint, and Long Weld Neck, produced in pressure classes 150, 300, 400, 600, 900, 1500, and 2500, and in carbon steel, alloy steel, stainless steel, and superalloy grades.

Common Flange Casting Materials:

• Carbon Steels:
  • ASTM A105 / A266 Gr.2 for high-temperature service
  • ASTM A350 LF1 to LF3 for low-temperature service
  • ASTM A694 Gr. F42 / F52 / F56 / F60 / F65
• Alloy Steels:
  • ASTM A182 Gr. F1 / F2 / F5 / F9 / F11 Cl.2 / F12 Cl.2 / F22 Cl.3 / F91
• Stainless & Duplex Steels:
  • ASTM A182 F304 / 304L, F316 / 316L, F321, F347, F348
  • Duplex grades such as F51, and Super Austenitic grades like 904 / 904L upon request
• Nickel-Based Superalloys:
  • ASTM B425 UNS N08800
  • ASTM B564 UNS N06625 (Inconel 625)
  • ASTM B166 UNS N06600 (Inconel 600)
  • ASTM B160 UNS N0200 (Nickel 200)
  • ASTM B564 UNS N08825 (Incoloy 825)
  • ASTM B564 UNS N10276 (Hastelloy C-276)
  • UNS N04400 (Monel 400)

Mining and Cement Industry Service Package

Avangard provides design, modeling, and casting services with the highest quality for sand and gravel, iron, copper, gold mines, and cement plants. The range of materials available includes:

• Wear-Resistant Alloys:
  • Manganese steels (Hadfield)
  • High-chromium cast irons (Chrome Iron)
  • Ni-Hard cast irons
  • Bainitic steels, compliant with ASTM A128, A532
• High-Silicon Cast Irons:
  • Corrosion-resistant DurIron, Siguss, according to ASTM A518
• Ni-Resist Cast Irons:
  • Ni-Resist Gray Iron ASTM A439
  • Ni-Resist Ductile Iron ASTM A436
• Carbon and Alloy Steels:
  • MO40, VCN, 20Mn5, and hot-work steels
• Ductile and Gray Cast Irons:
  • GG25, GG30, GGG40, GGG50, GGG60, GGG70

Casting for Machinery Components and Tooling

In the machinery and tooling sector, Avangard performs casting of stainless steels 304, 316L, 304L, 316, Duplex, and group 400 steels. The company also casts automotive steel molds such as ICD1, ICD5, HMD1, SPKNL (1.2379), SPK (1.2080), and produces a wide range of carbon and alloy steels, including:

1.2312, GS52, GS45, ST52, MO40, VCN, 20Mn5, St37, Ck45, 1.2311 (P20), 1.2331, 1.2357, 1.2738, as well as hot-work steels.

In cast iron molds, production covers GM246, GGG60 (FCD600), GG30 (FC300). All processes are supported by documented practical experience.

Quality Control and Commitment to Standards

Avangard’s commitment to quality and standards extends far beyond documentation and certificates. From selection of raw casting materials to process monitoring and final testing, the entire quality chain is continuously supervised. In addition to strict adherence to DIN, ASTM, GOST, and other relevant standards, all test results and production records are documented for each order, ensuring full traceability and enabling customers to verify that the products consistently meet technical specifications throughout all stages of production.

Vision and Mission

Vision: Avangard aims to be the leading reference in steel production, casting, and decorative metal components in the Middle East, with a significant presence in global markets.

Mission: Our mission focuses on continuous technological development, productivity enhancement, product diversification, and expansion of export markets. Customer-centricity and innovation form the pillars of this journey. Therefore, Avangard is not only a supplier, but also a reliable industrial partner for large-scale projects.

Avangard: The Leading Steel and Cast Iron Foundry in Iran

Quality in casting is not achieved solely through advanced equipment; it depends on experience, technical expertise, and precision throughout all stages of production. Avangard, by adhering to international standards, utilizing high-quality raw materials, and employing modern industrial casting methods, has earned the reputation of being the best steel and cast iron foundry in Iran.

Commitment to quality and customer satisfaction is the core philosophy of the company. Avangard’s products are recognized for their dimensional accuracy, excellent mechanical properties, and long service life, making them ideal for large-scale and critical industrial projects.

In addition to producing standard components, Avangard has the capability to manufacture highly complex custom parts and, through technical consulting services, is consistently regarded as a trusted partner for industries.

The comparison table of Avangard’s advantages in steel and cast iron casting

Feature	Description
Production Capacity	Capability for large-scale industrial production
Advanced Equipment	Use of modern induction furnaces and precision machinery
Quality Control	Metallurgical tests and dimensional inspections at all production stages
Experience & Expertise	Engineering team with extensive experience and high technical knowledge
Production Flexibility	Ability to manufacture both standard and custom components
Product Variety	Production of various steel and cast iron alloys for diverse industries

Conclusion and Invitation to Collaborate

Today, Avangard, backed by its extensive operational scale, diverse alloy portfolio, outstanding engineering teams, and complete production cycle, proudly holds the title of the largest and leading steel and cast iron foundry in Iran.

If you are seeking manufacturing of components to global standards, if competitive pricing alongside high quality matters to you, and if you desire a transparent and fully supported procurement process, partnering with Avangard is a safe and economical choice.

We are ready to accompany you from the very first step of design to final delivery, acting as a reliable partner in your industrial development projects.

🏢 Avangard Industrial Trading Holding – A Leader in Casting Parts Supply and Production in the Middle East 🌍
📞 Phone: +98 912 022 8576
🌐 Website: En.Avangardholding.com